Rail Wooden Crate Packaging Testing

1. Forklift Handling Test (Forklift Uplift Push-and-Pull)

Before dispatching goods to our valued clients, we conduct a series of rigorous packaging tests to ensure the stability and safety of the cargo during road transportation. One of the crucial tests is the Forklift Handling Test, specifically the Forklift Uplift Push-and-Pull test.

During the test, our trained operators carefully maneuver the forklift to lift the edge of the pallet loaded with the goods. This initial lift simulates the common action of loading and unloading during transportation. After successfully lifting the pallet edge, the operator proceeds to push the pallet forward for a distance of 1 meter, mimicking the potential jolts and movements that the cargo might experience when being moved within a warehouse or onto a transport vehicle. Following the push, the operator then pulls the pallet back to its original position, replicating the reverse motion that could occur during handling.

To ensure comprehensive evaluation, this entire sequence of lifting, pushing, and pulling is repeated for the other three sides of the pallet. This multi-sided testing approach helps us assess the packaging's integrity from all angles, as different sides may be subjected to varying forces during actual transportation.

Upon completion of the test, a detailed inspection is carried out. The result of this test was highly satisfactory: the wooden crate showed no signs of deformation, indicating that it was able to withstand the applied forces without structural compromise. Similarly, the bottom part of the pallet remained undamaged, which is essential for maintaining the overall stability of the cargo. A thorough visual inspection was also conducted, covering every visible aspect of the crate and pallet, and it confirmed that everything was in good condition, reinforcing our confidence in the safety of the packaging for road transit.

2. Forklift Handling Test（Roadblock test）

Another vital component of our pre-shipment packaging testing regime is the Forklift Handling Test - Roadblock test. This test is designed to simulate more complex and challenging transportation scenarios that the goods may encounter on the road.

During the test, the forklift operator first inserts the forks carefully into the bottom of the pallet to lift the entire wooden crate. Starting from a designated starting point, the operator then navigates the forklift along a pre-set route that includes various roadblock elements, such as small ramps, uneven surfaces, and simulated potholes. The key requirement is that the rear wheels of the forklift must press over the final flat obstacle, which helps mimic the impact and stress the cargo would endure when crossing speed bumps or similar road irregularities. After successfully traversing the route forward, the operator then reverses the forklift, repeating the exact same path to ensure that the packaging can withstand forces from both directions.

Just like the previous test, this process is repeated for the other three sides of the pallet to provide a complete assessment of the packaging's resilience. Once the testing is finished, a meticulous inspection is carried out. The results were reassuring: the wooden crate maintained its structural integrity without any signs of deformation, and the bottom part of the pallet remained intact and undamaged. A detailed visual inspection was also conducted, checking for any hidden cracks, loose parts, or other potential issues. The outcome of this inspection was "OK," confirming that our packaging is well-equipped to protect the goods throughout their journey on the road, ensuring they reach our clients in perfect condition.